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3 RE

Reports & KPI

Reliability · Maintenance · Supply · Cost

Obite Gas Plant · Last 12 months
91% PM compliance
84% Schedule compliance
3.2 wks Backlog
48 d MTBF, critical assets
5.1 h MTTR
68% Planned vs reactive work
₦4.8m Cost per critical asset / yr

Bad actors — top 10 by downtime

K-201: 146 h K-201 146 h P-101A: 97 h P-101A 97 h G-401: 64 h G-401 64 h P-205: 51 h P-205 51 h V-301: 38 h V-301 38 h K-202: 33 h K-202 33 h PW-F3: 27 h PW-F3 27 h P-101B: 22 h P-101B 22 h FL-01: 18 h FL-01 18 h G-402: 12 h G-402 12 h
Table view
Downtime, hours
K-201 146 h
P-101A 97 h
G-401 64 h
P-205 51 h
V-301 38 h
K-202 33 h
PW-F3 27 h
P-101B 22 h
FL-01 18 h
G-402 12 h
Review the PM plans for these assets →

Failure causes (Pareto)

Seal: 34 · 33% Seal 34 · 33% Bearing: 22 · 21% Bearing 22 · 21% Alignment: 17 · 16% Alignment 17 · 16% Electrical: 12 · 12% Electrical 12 · 12% Instrument: 8 · 8% Instrument 8 · 8% Corrosion: 6 · 6% Corrosion 6 · 6% Other: 5 · 5% Other 5 · 5%
Table view
Failures, share of total
Seal 34 · 33%
Bearing 22 · 21%
Alignment 17 · 16%
Electrical 12 · 12%
Instrument 8 · 8%
Corrosion 6 · 6%
Other 5 · 5%

Seal, Bearing, Alignment: 70% of 104 failures.

Maintenance cost by asset class

Labour Parts Services
Pumps: Labour ₦9.8m, Parts ₦14.2m, Services ₦3.1m; total ₦27.1m Pumps ₦27.1m Compressors: Labour ₦12.4m, Parts ₦18.9m, Services ₦7.6m; total ₦38.9m Compressors ₦38.9m Vessels: Labour ₦4.1m, Parts ₦2.3m, Services ₦1.9m; total ₦8.3m Vessels ₦8.3m Safety valves: Labour ₦2.7m, Parts ₦1.6m, Services ₦3.8m; total ₦8.1m Safety valves ₦8.1m Generators: Labour ₦3.3m, Parts ₦4.7m, Services ₦1.2m; total ₦9.2m Generators ₦9.2m Wellheads: Labour ₦2.2m, Parts ₦1.1m, Services ₦2.6m; total ₦5.9m Wellheads ₦5.9m
Table view
Labour Parts Services Total
Pumps ₦9.8m ₦14.2m ₦3.1m ₦27.1m
Compressors ₦12.4m ₦18.9m ₦7.6m ₦38.9m
Vessels ₦4.1m ₦2.3m ₦1.9m ₦8.3m
Safety valves ₦2.7m ₦1.6m ₦3.8m ₦8.1m
Generators ₦3.3m ₦4.7m ₦1.2m ₦9.2m
Wellheads ₦2.2m ₦1.1m ₦2.6m ₦5.9m

Stock-outs vs reorder performance

Stock-outs per month

Oct: 9 9 Oct Nov: 11 11 Nov Dec: 8 8 Dec Jan: 10 10 Jan Feb: 7 7 Feb Mar: 6 6 Mar Apr: 8 8 Apr May: 5 5 May Jun: 6 6 Jun Jul: 4 4 Jul Aug: 5 5 Aug Sep: 3 3 Sep
Table view
Stock-outs
Oct 9
Nov 11
Dec 8
Jan 10
Feb 7
Mar 6
Apr 8
May 5
Jun 6
Jul 4
Aug 5
Sep 3

Reorders delivered on time

0% 20% 40% 60% 80% 100% Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep On time, Oct: 71% On time, Nov: 68% On time, Dec: 74% On time, Jan: 70% On time, Feb: 77% On time, Mar: 80% On time, Apr: 78% On time, May: 83% On time, Jun: 81% On time, Jul: 86% On time, Aug: 84% On time, Sep: 88% 88%
Table view
On time
Oct 71%
Nov 68%
Dec 74%
Jan 70%
Feb 77%
Mar 80%
Apr 78%
May 83%
Jun 81%
Jul 86%
Aug 84%
Sep 88%

Standard reports

The certification register is the report NUPRC and NMDPRA inspectors ask for.